ホームページ / 全て / Safety Edges /

Effective Troubleshooting Strategies for Industrial Safety Edge

Effective Troubleshooting Strategies for Industrial Safety Edge

2024/10/12
In industrial environments, the safe operation of electrical equipment is of vital importance, not only to production efficiency, but also directly to the personal safety of workers. As an important safety protection device in electrical equipment, the reliability and stability of the safety edge directly affect the safety performance of the entire production line. The troubleshooting strategy for the safety edge is a systematic process designed to ensure that the sensor can work accurately and reliably, thereby ensuring the safety of the industrial environment and personnel. The following is an introduction to common troubleshooting strategies for safety edges:
DADISICK Safety Edge
Safety Edge Sensitivity Decreases or Fails
When personnel or equipment enter a specific area abnormally, the safety edge fails to trigger a stop signal in time when it is touched normally, causing the equipment to continue to run, posing a safety hazard.
DADISICK Safety Edge
Safety Edge Troubleshooting:
1.In this case, you need to first diagnose the reason why the safety edge fails, and pay attention to the circumstances under which the safety edge fails to work properly, whether it is reduced sensitivity, false triggering, or no response at all. Check whether there is obvious physical damage or circuit abnormalities around the sensor.
2.Check the equipment's recent maintenance records to see if any repairs or replacements have been made that may affect the safety edge. Ask the operator about the specific circumstances before the failure, including the operating process, environmental conditions, etc.
3.Replace aging or damaged components according to actual conditions to ensure that the internal components of the sensor are in good condition; Adjust the sensitivity settings of the sensor appropriately according to the actual needs of the equipment.
Mis-triggering and Circuit Failure of the Safety Edge
The safety edge triggers the stop signal automatically when there is no object in contact, or the safety edge can be triggered normally, but the signal cannot be transmitted to the controller, causing the equipment to fail to stop
Safety Edge Troubleshooting Solutions:
1.Check whether there is environmental interference (such as electromagnetic interference), improper sensor settings, internal circuit failure, etc.; whether the connector is loose or corroded;
2.Use a multimeter or other tool to check whether the feedback line has open circuit, short circuit or other problems, repair or replace the damaged line in time, and ensure that all connectors are firmly connected without looseness or corrosion;
3.After determining the cause of the fault, recalibrate the sensor according to the calibration steps provided by the manufacturer. If the controller is confirmed to be faulty, replace it with a new one in time.
Troubleshooting of Mechanical Damage to Safety Edge
Troubleshooting solutions:
1. Replace the broken shell to ensure the integrity of the sensor appearance;
2. Repair or replace the deformed contacts to ensure good contact;
3. Add protective devices to vulnerable parts to reduce damage to the sensor caused by external impact.
In addition, the safety management department should develop and implement a regular maintenance plan to regularly inspect, clean and calibrate the safety edge. Record the details of each maintenance, including maintenance time, content, results, etc., for subsequent reference and analysis. Provide training and education to operators on the use and maintenance of safety edge to improve their awareness of equipment safety and reliability. Emphasize operating specifications and safety precautions to avoid equipment failure or safety accidents caused by improper operation. Reserve necessary spare parts and replacement parts so that they can be replaced in time and production can be resumed when equipment fails.Spare parts should be properly stored and regularly inspected to ensure that they are in good condition and meet the requirements of use. Through the implementation of the above troubleshooting strategies, various problems that may occur during the use of the safety edge can be effectively solved to ensure its normal operation and the safety and stability of the industrial environment.
Hot Sale Safety Edge and Safety Mat
DB-PSE series|Safety Edges|DADISICK
Safety Edges is a technology that monitors the pressure distribution on the carpet through pressure sensing.
DT14 series|Rubber Hybrid Safety Mats|DADISICK
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.
DT15 series|Rubber Safety Mats|DADISICK
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.
DT11 series|PVC safety Mats|DADISICK
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.

DADISICKは、常にハイエンドのセキュリティセンサー製品に注力し、技術研究開発と製品革新に注力しています。当社の製品は、自動化設備、機械製造、自動車製造、電子機器製造などの業界で広く使用されており、産業事故の発生率を減らし、従業員の安全を確保するのに役立っています。当社は、市場の需要を満たす新製品を継続的に導入し、企業の安全生産をサポートしています。

*交換サービス:競争の激しい市場では、企業は市場シェアを維持するために製品を継続的に改良する必要があります。当社は安全センサーの交換サービスを提供しています。

*製品ラインの改善・調整:企業が新規市場に参入したり、重点をシフトしたりする際には、製品ラインを改良する必要が生じる場合があります。当社は、この移行のための安全センサー製品と技術サポートを提供します。

*オートメーション産業機器の動作状態を監視し、機械の動作を速やかに停止または調整して、生産プロセスの安全性を確保します。

*機械製造機械動作コンポーネントを監視し、潜在的な危険を防ぎ、従業員の安全と生産ラインの円滑な運用を守ります。

*自動車製造安全は、車両組立ラインにおける高リスクプロセスを監視し、作業者の安全性と生産効率を向上させます。

*化学産業生産環境をリアルタイムで監視し、有毒物質や危険物質の取り扱いの安全性を確保します。

*食品・飲料業界生産ラインの設備の動作を監視し、食品の汚染や廃棄を防止します。

*物流と倉庫AGV ナビゲーションと障害物回避に使用され、商品の安全な輸送を保証します。

*木材加工、繊維、製紙、印刷、ゴム、プラスチックなどの業界では、安全センサーがさまざまな生産プロセスを監視し、安全性と効率性を確保するために使用されています。