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Application case | Measuring Light Curtains in Woodworking Machinery: Log Diameter, Length Detection, Cutting Sorting, and Deformation Detection

Application case | Measuring Light Curtains in Woodworking Machinery: Log Diameter, Length Detection, Cutting Sorting, and Deformation Detection

2024/7/24

Measuring Light Curtains in Woodworking Machinery: Log Diameter, Length Detection, Cutting Sorting, and Deformation Detection

Measuring Light Curtains in Woodworking Machinery
Installation Method of Safety Light Curtain

Log Diameter Measurement

In the woodworking machinery industry, measuring the diameter of logs is a critical step before processing. Measuring light curtains use infrared sensor technology to accurately measure the diameter of logs in a non-contact manner. The principle is that as the product passes through the light curtain detection area, it blocks a certain number of light beams. The light curtain calculates the change in the number of blocked beams to measure the diameter. This method is not only highly accurate (up to 1mm) but also responds quickly, avoiding damage or deformation to the wood that can occur with traditional contact measurements.

Log Length Detection

Measuring light curtains also excel at detecting log lengths. As logs pass through the light curtain detection area, the light curtain can monitor and calculate the length of the logs in real-time. This online detection method not only improves production efficiency but also ensures the accuracy of the measurements. Operators only need to set the measurement parameters, and the machine will automatically complete the length measurement, significantly reducing labor costs and errors.

Cutting and Sorting

In automated woodworking production lines, measuring light curtains are often combined with cutting equipment to achieve precise cutting and automatic sorting of logs. Using the size information obtained from the measuring light curtains, the cutting equipment can automatically adjust cutting parameters to ensure that the cut boards or wood segments are precise and uniform in size. Additionally, the sorting system can automatically sort logs or wood segments of different sizes into designated positions based on data provided by the measuring light curtains, facilitating subsequent processing.

Deformation Detection

Wood may bend and deform during processing, which not only affects product quality but can also cause difficulties in subsequent processing. Measuring light curtains can monitor wood deformation in real-time. Since bending deformation causes changes in the wood's length, the measuring light curtain can detect these slight changes in length to identify whether the wood has deformed. If deformed wood is detected, the system can automatically stop or remove it from the production line, ensuring product quality and production safety.

Log Diameter Measurement Solution

Application Scenario Analysis

Process Step: Sorting line, at the front end of the conveyor belt

Application: Before entering the debarking equipment, the infrared measuring light curtain quickly and accurately measures the diameter of the logs. Based on the measurement results, the fixtures and debarking tools are automatically adjusted to ensure stable production and equipment safety.

From the video on the left, you can see that our customer is using DADISICK's QL series measuring light curtains.

Recommended Measuring Light Curtains

measuring light
◾ 1.25 mm High-Precision Measurement and Detection.
◾ Designed with dimensions of 36 mm x 36 mm, the safety sensor can connect to cables (M12) through an aviation connector.
◾ Comprehensive self-check function ensures that no erroneous signals are sent to controlled electrical devices when the safety sensor malfunctions.
◾ Strong anti-interference capability: The system has excellent resistance to electromagnetic signals, strobe lights, welding arcs, and surrounding light sources.
◾ Adopts surface-mount technology, providing superior shock resistance.
◾ Compliant with IEC61496-1/2 safety standards of the International Electrotechnical Commission, certified by TUV and UL.
◾ Short response time (≤15 ms), high safety and reliability.
◾ Easy installation and debugging, simple wiring, and compact appearance.

QL Series Measuring Light Curtains Models

Description:
- For example: QL08-40-280: QL series, 8 beams, 40 mm beam spacing, 280 mm protective height;
- Switching output: NPN or PNP;
- Communication interface: RS485 or RS232;
- Analog signal output: 1 - 10 V or 4 - 20 mA;
- Baud rate: 4800 bit/s, 9600 bit/s, 19200 bit/s, 38400 bit/s, baud rate can be modified arbitrarily;
- Signal transmission mode: active transmission or passive transmission;
- Data upload mode: full status upload or upload only the high, low position, and total number of interrupted beams;
- Detection distance: 0.3 m to 3 m or 0.3 m to 6 m, the maximum detection distance for beam spacing of 20/40/80 mm can reach 30 m;
- Standard configuration supports up to 500 beams, additional beams can be customized.

2.5 mm Beam Spacing

QL32-2.5-77.5
QL40-2.5-97.5
QL48-2.5-117.5
QL56-2.5-137.5
QL64-2.5-157.5
QL72-2.5-177.5
QL80-2.5-197.5
QL88-2.5-217.5
QL96-2.5-237.5
QL104-2.5-257.5
QL112-2.5-277.5
QL120-2.5-297.5
QL128-2.5-317.5
QL136-2.5-337.5
QL144-2.5-357.5
QL152-2.5-377.5
QL160-2.5-397.5
QL168-2.5-417.5
QL176-2.5-437.5
QL184-2.5-457.5
QL192-2.5-477.5
QL200-2.5-497.5
QL208-2.5-517.5
QL216-2.5-537.5
QL224-2.5-557.5
QL232-2.5-577.5
QL240-2.5-597.5
QL248-2.5-617.5
QL256-2.5-637.5
QL264-2.5-657.5
QL272-2.5-677.5
QL280-2.5-697.5
QL288-2.5-717.5
QL296-2.5-737.5
QL304-2.5-757.5
QL312-2.5-777.5
QL320-2.5-797.5
QL328-2.5-817.5
QL336-2.5-837.5
QL344-2.5-857.5
QL352-2.5-877.5
QL360-2.5-897.5
QL368-2.5-917.5
QL376-2.5-937.5
QL384-2.5-957.5
QL392-2.5-977.5
QL400-2.5-997.5
QL408-2.5-1017.5
QL416-2.5-1037.5
QL424-2.5-1057.5
QL432-2.5-1077.5
QL440-2.5-1097.5
QL448-2.5-1117.5
QL456-2.5-1137.5
QL464-2.5-1157.5
QL472-2.5-1177.5
QL480-2.5-1197.5

5 mm Beam Spacing

QL16-5-75
QL24-5-115
QL32-5-155
QL40-5-195
QL48-5-235
QL56-5-275
QL64-5-315
QL72-5-355
QL80-5-395
QL88-5-435
QL96-5-475
QL104-5-515
QL112-5-555
QL120-5-595
QL128-5-635
QL136-5-675
QL144-5-715
QL152-5-755
QL160-5-795
QL168-5-835
QL176-5-875
QL184-5-915
QL192-5-955
QL200-5-995
QL208-5-1035
QL216-5-1075
QL224-5-1115
QL232-5-1155
QL240-5-1195
QL248-5-1235
QL256-5-1275
QL264-5-1315
QL272-5-1355
QL280-5-1395
QL288-5-1435
QL296-5-1475
QL304-5-1515
QL312-5-1555
QL320-5-1595
QL328-5-1635
QL336-5-1675
QL344-5-1715
QL352-5-1755
QL360-5-1795
QL368-5-1835
QL376-5-1875
QL384-5-1915
QL392-5-1955
QL400-5-1995
QL408-5-2035
QL416-5-2075
QL424-5-2115
QL432-5-2155
QL440-5-2195
QL448-5-2235
QL456-5-2275
QL464-5-2315
QL472-5-2355
QL480-5-2395
QL488-5-2435
QL496-5-2475

10 mm Beam Spacing

QL08-10-70
QL10-10-90
QL12-10-110
QL14-10-130
QL16-10-150
QL18-10-170
QL20-10-190
QL22-10-210
QL24-10-230
QL26-10-250
QL28-10-270
QL30-10-290
QL32-10-310
QL34-10-330

20 mm Beam Spacing

QL04-20-60
QL06-20-100
QL08-20-140
QL10-20-180
QL12-20-220
QL14-20-260
QL16-20-300
QL18-20-340
QL20-20-380
QL22-20-420
QL24-20-460
QL26-20-500
QL28-20-540
QL30-20-580
QL32-20-620

40 mm Beam Spacing

QL04-40-120
QL06-40-200
QL08-40-280
QL10-40-360
QL12-40-440
QL14-40-520
QL16-40-600
QL18-40-680
QL20-40-760
QL22-40-840
QL24-40-920
QL26-40-1000
QL28-40-1080
QL30-40-1160
QL32-40-1240
QL34-40-1320
QL36-40-1400
QL38-40-1480
QL40-40-1560
QL42-40-1640
QL44-40-1720
QL46-40-1800
QL48-40-1880
QL50-40-1960
QL52-40-2040
QL54-40-2120
QL56-40-2200
QL58-40-2280
QL60-40-2360
QL62-40-2440
QL64-40-2520
QL66-40-2600
QL68-40-2680
QL70-40-2760
QL72-40-2840

80 mm Beam Spacing

QL04-80-240
QL06-80-400
QL08-80-560
QL10-80-720
QL12-80-880
QL14-80-1040
QL16-80-1200
QL18-80-1360
QL20-80-1520
QL22-80-1680
QL24-80-1840
QL26-80-2000
QL28-80-2160
QL30-80-2320
QL32-80-2480
QL34-80-2640
QL36-80-2800
QL38-80-2960
QL40-80-3120

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DADISICKは、常にハイエンドのセキュリティセンサー製品に注力し、技術研究開発と製品革新に注力しています。当社の製品は、自動化設備、機械製造、自動車製造、電子機器製造などの業界で広く使用されており、産業事故の発生率を減らし、従業員の安全を確保するのに役立っています。当社は、市場の需要を満たす新製品を継続的に導入し、企業の安全生産をサポートしています。

*交換サービス:競争の激しい市場では、企業は市場シェアを維持するために製品を継続的に改良する必要があります。当社は安全センサーの交換サービスを提供しています。

*製品ラインの改善・調整:企業が新規市場に参入したり、重点をシフトしたりする際には、製品ラインを改良する必要が生じる場合があります。当社は、この移行のための安全センサー製品と技術サポートを提供します。

*オートメーション産業機器の動作状態を監視し、機械の動作を速やかに停止または調整して、生産プロセスの安全性を確保します。

*機械製造機械動作コンポーネントを監視し、潜在的な危険を防ぎ、従業員の安全と生産ラインの円滑な運用を守ります。

*自動車製造安全は、車両組立ラインにおける高リスクプロセスを監視し、作業者の安全性と生産効率を向上させます。

*化学産業生産環境をリアルタイムで監視し、有毒物質や危険物質の取り扱いの安全性を確保します。

*食品・飲料業界生産ラインの設備の動作を監視し、食品の汚染や廃棄を防止します。

*物流と倉庫AGV ナビゲーションと障害物回避に使用され、商品の安全な輸送を保証します。

*木材加工、繊維、製紙、印刷、ゴム、プラスチックなどの業界では、安全センサーがさまざまな生産プロセスを監視し、安全性と効率性を確保するために使用されています。